Zara's ability to quickly bring the latest designs to its stores rests on its unique business model.
The headquarters of Zara, the company that introduced the idea of fast fashion two decades ago, operates a highly centralised design, manufacturing and distribution system. The building is officially known as 'the Cube'. It is central command for a fashion business built on an unconventional idea: speed and responsiveness are just as important as cost. Zara is famous for its ability to deliver newly designed clothes to stores quickly and in small batches. Twice a week, at precise times, store managers order clothes, and twice a week, on schedule, new garments arrive. For Zara, its supply chain is its competitive advantage.
Zara's factories in Spain and those it uses in Portugal, Morocco and Turkey produce its trendiest clothes. The relative proximity to northern Spain, where Zara is based, means transportation is quick and low cost - important for 'fast fashion'. Zara executives have invested in high-tech equipment and extra capacity that allows their factories to accommodate sudden production increases or changes in styles - something few Asian manufacturers would be able to do.
Just outside the Cube is the company's 465000-square-metre main distribution centre. The company produces about 450 million items a year for its 1770 stores in $86 countries. Some 150 million garments pass through the centre to be inspected and sorted. Whether a shirt is made in Portugal, Morocco or Turkey it still goes to Spain before being shipped to a store. Beyond the distribution centre are the 11 Zara-owned factories. Every shirt, sweater and dress made there is sent directly to the distribution centre via an automated underground monorail. There are 200 kilometres of track. Across the surrounding Galicia region are many subcontractors, some of which have worked for Zara since it was founded in 1975.
Explain two reasons why Zara’s supply chain might give it a competitive advantage.