Reliable Security Devices (RSD) has introduced a just-in-time production process and is considering the adoption of lean accounting principles to support its new production philosophy. The company has two product lines: Mechanical Devices and Electronic Devices. Two individual products are made in each line. Product-line manufacturing overhead costs are traced directly to product lines and than allocated to the two individual products in each line. The company’s traditional cost accounting system allocates all plant-level facility costs and some corporate overhead costs to individual products. The latest accounting report using traditional cost accounting methods included the following information (in thousands of dollars): RSD has determined that each of the two product lines represents a distinct value stream. It has also determined that out of the $400,0001$100,000 + $80,000 +$160,000 + 60,0002plant−levelfacilitycosts,productAoccupies22
SalesDirect material (based on quantity used)Direct manufacturing laborManufacturing overhead (equipment lease, supervision, production control)Allocated plant-level facility costsDesign and marketing costsAllocated corporate overhead costsOperating incomeMechanical DevicesProduct A$1,40040030018010019030$200Product B$1,0002001502408010020$210Electronic DevicesProduct C$1,80050040040016021040$90Product D$900150120190608416$280
Direct material (purchases)Mechanical DevicesProduct A$420Product B$240Electronic DevicesProduct C$500Product D$180
$